Waiouru Water Treatment Plant
Sludge Pond Replacement Project
Mid 2025 we were commissioned to draft a design and build project to replace the aging small capacity ponds of approximately 144,000 litres to new ponds and concrete stand with a capacity of 880,000 litres within the same original footprint.
A custom designed concrete drain pad of 255m2 with incorporated pipe works and auto drain system back to the ponds.
In the design we were to allow for over 700 m2 of metal hardstand for pond clearing plant and and trucks to get access to all areas of the new ponds.
The construction phase was to be conducted while the plant remain in operation.
Waiouru Water Treatment Plant
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Project Challenges
Every project has it challenges, this is what motivates us to use the kiwi ingenuity and our ability to look beyond the normal and seek out innovative ways to over come these.
After several meetings with NZDF managers and the NZDF Environmental team we looked into some of the various options to build these ponds out of that will give us the strength on the walls to sustain an hardstand for up to 13t machines and not have any properties leaching into the existing ground waters.
We put forward the use of Fiberglass Sheet Piles, these would be strong enough when locked together and not leach any chemicals or byproducts.
We designed four new ponds 16.5m x 5.5m that each can hold 220m3 to sludge to a total capacity of 880m3 and a 255m2 concrete drain pad that can hold two ponds of clear out for drying.
We incorporated large areas of hardstand with drainage installed to remove the ground water of the site.
Challenging and very rewarding














Meet The Taylor Long Construction Team on the Waiouru WTP Project

Syd Taylor
Manager

Taylor Long
Manager

Chris Jackson aka Jacko
Tradesmen

Jack Semple
Tradesmen

Michael Hayes
Trade Supervisor

Cole Hall
Trades and Site Supervisor

Mikaele Koroi
Advanced Team Assist

Robert Semple
Plant Operator

Kane Reid
Advanced Team Assist

Mike Later
Advanced Team Assist

Emma Maw
Waiouru Projects Manager
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